CYBEX 610A Service Manual download pdf (Page 61)

Arc Trainer

425A Plastic Insert

Installation Instructions

Kit No. 425AK017 - Plastic Insert

NOTE: This instruction sheet describes how to replace

the plastic insert on the Arc Trainer 425A.

Tools Required

Phillips screwdriver • Utility knife

5/16” Nut driver or wrench • Cloth

5/32” Allen wrench

7/32” Allen wrench (2)

1. Read and understand all instructions thoroughly

before installing this kit.

2. Verify kit contents. See Figure 1.

•

Figure 1

A. Plastic Insert, (1), 425A-465

B. Loctite, (1), YA000201

! WARNING: Disconnect the power cord before

beginning this procedure. Keep wet

items away from inside parts of the

unit. Electrical shock could occur

even if the unit is unplugged.

3. Disconnect the external power source.

A. Unplug the power cord from the power outlet.

NOTE: To protect paint, place a cloth over upper

frame before removing handles.

4. Remove the input handles.

A. Using a 5/32” Allen wrench, remove the

Button Head Socket Cap Screw (BHSCS),

washer, end cap and spacer securing the

S-link to the input handles. See Figure 2.

S-Link

End Cap

Spacer

Input

Handle

Grease

Loctite

BHSCS/

Loctite

B. Unplug the heart rate cables. See Figure 3.

C. Using two 7/32” Allen wrenches, remove the

BHSCS and washer from the pivot shaft.

See Figure 3.

Washer

Figure 2

D. Slide the pivot shaft through main frame

opening to remove input handles. See

Figure 3.

E. Set input handles aside (these will be

reattached step 15).

5. Remove the front cover.

A. Using a Phillips screwdriver, remove the four

screws securing the front cover. See Figure 4.

B. Remove front cover.

Figure 3

Right Input Handle

Left Input Handle

Pivot Shaft

Washer

Opening

Heart Rate

Cables

BHSCS/

Loctite

BHSCS/

Loctite

Washer

Grease

Loctite

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CYBEX 610A Service Manual Page 61

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